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DTC/P0406·Mercedes-Benz

P0406 on Mercedes-Benz: Causes, Symptoms and Fix Cost

Quick Answer
Moderate SeveritySafe to drive (short-term)Mercedes-Benz

P0406 on a Mercedes-Benz means EGR position sensor 'A' is sending a voltage above its normal operating range, typically above 4.5V. This is usually caused by an open signal or ground wire, a short to the 5V reference, or a sensor that has failed internally and drives its signal high.

Typical repair cost, all makes€70 - €670

Connect any standard Bluetooth OBD2 adapter to your Mercedes-Benz and Skanyx tells you what P0406 means on that engine, whether it is safe to keep driving, and what the fix should cost. Free on iPhone and Android.

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What does P0406 mean on a Mercedes-Benz?

The Quick Answer above is the generic definition. What follows is the model-specific detail for the Mercedes-Benz models that log P0406.

Mercedes Sprinter

2010-2024

On OM651 Sprinters an open circuit in the EGR sensor wiring is often traced to road salt reaching the connector pins. A patched harness rarely lasts once salt has reached the pins, so fit a new pigtail connector with heat-shrink seals rather than repairing the old one. An EGR adaptation with manufacturer-level software (XENTRY) is normally part of the job after valve replacement.

What causes P0406 on a Mercedes-Benz?

Beyond the generic causes listed on the main P0406 page, these are the patterns noted for Mercedes-Benz models:

Mercedes SprinterOM651 connector pin damage from winter road salt causing open circuit
Mercedes SprinterHeat-shrink pigtail repair plus new valve typical fix

How to diagnose P0406 on a Mercedes-Benz with OBD2

Follow these steps to pinpoint the root cause of P0406:

  1. Back-probe the sensor signal wire at the sensor with the key on, engine off. A reading near 5V there with the valve closed points to the sensor or a short to the reference; a normal reading at the sensor but a high value in live data points to a break in the signal wire towards the ECU
  2. Verify the sensor ground at the connector. If ground is missing, the signal will float high
  3. Unplug the connector and check for damaged pins or unseated terminals
  4. Check the signal wire for continuity between the sensor connector and the ECU, and for a short to the 5V reference or battery voltage. Use the wiring diagram to see how the ECU treats an unplugged input, because whether it floats high or low depends on the ECU design
  5. If wiring and ground are good and the sensor reads 5V steadily, the integrated sensor has failed. Replace the EGR valve assembly

How much does P0406 cost to fix on a Mercedes-Benz? (EUR)

Estimated repair costs for P0406 in EUR, compiled across makes. Expect Mercedes-Benz parts and labour towards the upper end of each range.

Repair Parts Cost Labor Cost Total Estimate DIY Difficulty
Re-seat and clean EGR sensor connector €10–€60 €60–€180 €70–€240 Moderate
Replace EGR valve (sensor integrated) €150–€450 €80–€220 €230–€670 Moderate
Repair EGR wiring harness or signal wire €20–€120 €120–€350 €140–€470 Professional

Prices estimated as of March 2026. Costs vary by region, vehicle, and shop.

These codes are often seen alongside P0406 or point to related issues, on any make:

Looking for the full P0406 reference (all makes, full diagnosis flow, complete repair cost matrix)?

See the main P0406 guide
Skanyx · Mercedes-Benz

Diagnose P0406 on your Mercedes-Benz

Your car logged P0406. Skanyx reads it on any standard Bluetooth OBD2 adapter, tells you whether it is safe to keep driving, and shows the €70-€670 repair range so you know the number before a shop quotes you. Free on iPhone and Android, and you do not need to be a mechanic to read it.

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