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DTC/P0406

P0406: Exhaust Gas Recirculation Sensor "A" Circuit High

Quick Answer
Moderate SeveritySafe to drive (short-term)Emissions

P0406 means the EGR position sensor 'A' is sending a voltage above its normal operating range, typically above 4.5V. This is usually caused by an open signal wire, a sensor shorted to its 5V reference internally, or a sensor that has failed in the open position.

Estimated repair costFrom €70 to €670+, varies by vehicle

What does P0406 mean?

P0406 means the EGR position sensor 'A' is sending a voltage above its normal operating range, typically above 4.5V. This is usually caused by an open signal wire, a sensor shorted to its 5V reference internally, or a sensor that has failed in the open position.

P0406 is a emissions-related diagnostic trouble code classified as moderate severity. When your vehicle's ECU detects this condition, it stores P0406 and illuminates the check engine light.

What are the symptoms of P0406?

If your vehicle has triggered P0406, you may notice one or more of these symptoms:

  • Check engine light illuminated
  • Rough idle, sometimes stalling at stops
  • Reduced power on diesels (limp mode)
  • Hesitation during light throttle
  • Failed emissions test or periodic technical inspection

What causes P0406?

Here are the most common causes of P0406, ranked by how likely they are to be the culprit:

highEGR position sensor failed open internally (sensor shorted to 5V reference)
highOpen or broken signal wire between sensor and ECU
mediumLoose or unseated EGR sensor connector
mediumCarbon buildup holding valve at maximum reported position
lowOpen ground circuit on the sensor side

Is it safe to drive with P0406?

Generally yes, for short-term driving. Driveable. P0406 means the EGR position sensor (sensor A) is reporting a voltage higher than the expected range. The ECU loses trust in the EGR feedback and disables the system, causing rough idle and possible limp mode on diesels. Failed emissions test is guaranteed.

How do you diagnose P0406?

Follow these steps to pinpoint the root cause of P0406:

  1. Back-probe the sensor signal wire with the key on, engine off. Reading near 5V indicates an open signal or sensor failed open
  2. Verify the sensor ground at the connector. If ground is missing, the signal will float high
  3. Unplug the connector and check for damaged pins or unseated terminals
  4. With the connector unplugged, the signal wire at the sensor side should read 0V (the sensor pulls it up when connected). At the ECU side it should still read 5V
  5. If wiring and ground are good and the sensor reads 5V steadily, the integrated sensor has failed. Replace the EGR valve assembly

How much does P0406 cost to fix?

Repair costs for P0406 vary depending on the root cause and your vehicle. Here are typical estimates:

Repair Parts Cost Labor Cost Total Estimate DIY Difficulty
Re-seat and clean EGR sensor connector €10–€60 €60–€180 €70–€240 Moderate
Replace EGR valve (sensor integrated) €150–€450 €80–€220 €230–€670 Moderate
Repair EGR wiring harness or signal wire €20–€120 €120–€350 €140–€470 Professional

Prices estimated as of March 2026. Costs vary by region, vehicle, and shop.

P0406 on specific vehicles

P0406 behaves differently depending on your vehicle. Select your car below for model-specific causes, known issues, and adjusted cost estimates:

These codes are often seen alongside P0406 or indicate related issues:

Common questions about P0406

What is the difference between P0405 and P0406?

P0405 means the signal is too low (below ~0.2V), usually a short to ground or failed sensor. P0406 means the signal is too high (above ~4.5V), usually an open wire, missing ground, or sensor failed open. Diagnostic steps are similar but the failure modes are opposite.

Can I drive with P0406?

Yes, short distances. The ECU disables EGR control, so the engine runs without EGR. Expect rough idle and possible limp mode on diesels. Long-term driving accelerates intake carbon buildup, especially on direct-injection engines. Plan the repair within a few weeks.

Is EGR delete a legal workaround for P0406?

No. EGR delete is illegal across the EU and UK, raises NOx emissions above legal limits, and fails periodic technical inspection (TÜV, ITV, TA, SKP). It can also void insurance and prevent vehicle registration transfer. Always repair the sensor or valve properly.

Why does P0406 come back after I replaced the sensor?

Two common reasons. First, EGR adaptation values were not reset after the new valve was fitted (required on BMW, Mercedes, VAG). Second, the carbon buildup that caused the original sensor stress is still present and damages the new sensor within months. Always clean the intake passages alongside any valve replacement.

Read our detailed guides

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