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DTC/P0440

P0440: Evaporative Emission Control System Malfunction

Quick Answer
Bassa GravitàSicuro da guidare (a breve termine)Sistema EVAP

P0440 is the generic OBD-II code for an evaporative emission control system malfunction. It means the ECU detected a fault in the system that captures fuel vapours from the tank and routes them to the engine. The most common trigger is a loose or missing fuel cap, but it can also indicate hose leaks, a failed purge valve, or a cracked charcoal canister.

Costo di riparazione stimatoDa €10 a €600+, varia in base al veicolo

Cosa significa P0440?

P0440 is the generic OBD-II code for an evaporative emission control system malfunction. It means the ECU detected a fault in the system that captures fuel vapours from the tank and routes them to the engine. The most common trigger is a loose or missing fuel cap, but it can also indicate hose leaks, a failed purge valve, or a cracked charcoal canister.

P0440 è un codice diagnostico di guasto relativo a sistema evap, classificato con gravità low. Quando la centralina (ECU) del tuo veicolo rileva questa condizione, memorizza P0440 e accende la spia motore.

Quali sono i sintomi di P0440?

Se il tuo veicolo ha attivato P0440, potresti notare uno o più di questi sintomi:

  • Check engine light illuminated
  • Faint fuel odour around the vehicle, especially in warm weather
  • Possible failed emissions test
  • No noticeable driveability issues in most cases
  • Fuel cap warning indicator on some vehicles

Cosa causa P0440?

Ecco le cause più comuni di P0440, ordinate in base alla probabilità che siano la causa del problema:

altaLoose, damaged, or missing fuel cap
altaCracked or disconnected EVAP hose
mediaFailed purge or vent valve
mediaCracked or saturated charcoal canister
bassaDamaged fuel tank or filler neck seal

È sicuro guidare con P0440?

In genere sì, per brevi tragitti. P0440 is a generic EVAP fault and does not affect driveability. You can drive normally, but the check engine light will cause an automatic failure at any EU vehicle inspection. Address before your next emissions test.

Come si diagnostica P0440?

Segui questi passaggi per individuare la causa principale di P0440:

  1. Check the fuel cap first. Remove it, inspect the rubber seal for cracks or debris, and re-seat it until it clicks. Clear the code and drive for several cycles to see if it returns
  2. Visually inspect EVAP hoses from the fuel tank to the charcoal canister and from the canister to the purge valve at the engine. Look for cracks, brittle plastic, loose clamps, or disconnections
  3. Perform a smoke test on the EVAP system. Seal the system, introduce smoke, and watch for visible plumes escaping at hose connections, the canister, or the fuel tank area. Expect 40 to 100 EUR for the diagnostic alone at a workshop
  4. Use a scan tool to command the purge valve and vent valve open and closed. Listen for clicking. A stuck-open or stuck-closed valve is a frequent cause
  5. If the smoke test reveals no external leaks, inspect the charcoal canister for cracks and check the fuel tank pressure sensor reading with live data

Quanto costa riparare P0440?

I costi di riparazione di P0440 variano a seconda della causa principale e del tuo veicolo. Ecco le stime tipiche:

Riparazione Costo dei ricambi Costo della manodopera Stima totale Difficoltà fai-da-te
Replace fuel cap €10–€40 €0–€0 €10–€40 Facile
Replace vent or purge valve €40–€150 €30–€80 €70–€230 Moderata
Replace charcoal canister €100–€400 €80–€200 €180–€600 Professionale

Prezzi stimati al March 2026. I costi variano in base alla regione, al veicolo e all'officina.

P0440 su veicoli specifici

P0440 si comporta in modo diverso a seconda del tuo veicolo. Seleziona la tua auto qui sotto per cause specifiche del modello, problemi noti e stime dei costi adeguate:

BMW

P0440 su BMW 3 Series

2005–2024

BMW uses a leak detection pump (LDP) mounted near the charcoal canister to actively test the EVAP system. A failing LDP is a frequent cause of false P0440 codes on the E90 and F30. The fuel tank vent valve on the E90 is also a known failure point. Newer BMW models use a capless filler neck, so check the flapper assembly if no other leak is found.

Cosa causa P0440 su una BMW 3 Series?

BMW 3 SeriesFailed leak detection pump on E90/F30 triggering false code
BMW 3 SeriesFuel tank vent valve failure

Costo di riparazione di P0440 per BMW 3 Series

Costi stimati per i proprietari di BMW 3 Seriesadeguato al rialzo rispetto alla media a causa dei prezzi dei ricambi specifici BMW

Riparazione Costo dei ricambi Costo della manodopera Stima totale Difficoltà fai-da-te
Replace fuel cap €14–€56 €0–€0 €14–€56 Facile
Replace vent or purge valve €56–€210 €42–€112 €98–€322 Moderata
Replace charcoal canister €140–€560 €112–€280 €252–€840 Professionale

Prezzi stimati al March 2026. I costi variano in base alla regione, al veicolo e all'officina.

Volkswagen

P0440 su Volkswagen Golf

2005–2024

The Mk5 and Mk6 Golf with the N80 purge valve have a well-known failure where the valve sticks open or closed, triggering P0440. The charcoal canister on Mk6 models can crack from underbody road salt exposure. Always tighten the bayonet-style fuel cap until you hear the click.

Cosa causa P0440 su una Volkswagen Golf?

Volkswagen GolfN80 purge valve sticking on Mk5/Mk6 (chronic failure)
Volkswagen GolfCharcoal canister cracks from road salt exposure

Costo di riparazione di P0440 per Volkswagen Golf

Costi stimati per i proprietari di Volkswagen Golfadeguato al rialzo rispetto alla media a causa dei prezzi dei ricambi specifici Volkswagen

Riparazione Costo dei ricambi Costo della manodopera Stima totale Difficoltà fai-da-te
Replace fuel cap €12–€46 €0–€0 €12–€46 Facile
Replace vent or purge valve €46–€173 €35–€92 €81–€265 Moderata
Replace charcoal canister €115–€460 €92–€230 €207–€690 Professionale

Prezzi stimati al March 2026. I costi variano in base alla regione, al veicolo e all'officina.

Audi

P0440 su Audi A4

2005–2024

The B7 and B8 A4 with the 2.0 TFSI EA888 engine commonly trigger P0440 due to the N80 purge valve clicking loudly and failing in the open position. The valve is mounted on the intake manifold and is replaceable in under 30 minutes. A loud ticking from the engine bay is the classic symptom before the code sets.

Cosa causa P0440 su una Audi A4?

Audi A4N80 purge valve clicking and failing on B7/B8 2.0 TFSI
Audi A4Brittle EVAP hoses near the engine from heat cycling

Costo di riparazione di P0440 per Audi A4

Costi stimati per i proprietari di Audi A4adeguato al rialzo rispetto alla media a causa dei prezzi dei ricambi specifici Audi

Riparazione Costo dei ricambi Costo della manodopera Stima totale Difficoltà fai-da-te
Replace fuel cap €13–€50 €0–€0 €13–€50 Facile
Replace vent or purge valve €50–€188 €38–€100 €88–€288 Moderata
Replace charcoal canister €125–€500 €100–€250 €225–€750 Professionale

Prezzi stimati al March 2026. I costi variano in base alla regione, al veicolo e all'officina.

Ford

P0440 su Ford Focus

2005–2024

The Focus Mk2 and Mk3 use a screw-type fuel cap with a rubber seal that hardens over time. A worn cap seal is the most common cause of P0440 on this model. The purge valve on the 1.6 Ti-VCT and 1.0 EcoBoost is accessible from the top of the engine, making it an easy DIY replacement.

Cosa causa P0440 su una Ford Focus?

Ford FocusWorn fuel cap seal on Mk2/Mk3 (most common cause)
Ford FocusCarbon buildup on purge valve from 1.6 Ti-VCT/1.0 EcoBoost

Costo di riparazione di P0440 per Ford Focus

Costi stimati per i proprietari di Ford Focusadeguato al ribasso rispetto alla media a causa dei prezzi dei ricambi specifici Ford

Riparazione Costo dei ricambi Costo della manodopera Stima totale Difficoltà fai-da-te
Replace fuel cap €9–€36 €0–€0 €9–€36 Facile
Replace vent or purge valve €36–€135 €27–€72 €63–€207 Moderata
Replace charcoal canister €90–€360 €72–€180 €162–€540 Professionale

Prezzi stimati al March 2026. I costi variano in base alla regione, al veicolo e all'officina.

Questi codici compaiono spesso insieme a P0440 o indicano problemi correlati:

Domande frequenti su P0440

Will P0440 fail my emissions test?

Yes. Any active OBD-II code with the check engine light on causes an automatic fail at EU vehicle inspections (TÜV in Germany, ITV in Spain, TA in Lithuania, SKP in Poland). You must clear the underlying fault before retesting.

Can a loose fuel cap really trigger P0440?

Yes, and it is the most common cause. The EVAP system is sealed, so even a small gap at the cap allows vapours to escape and the ECU registers a leak. Always tighten the cap until it clicks. Replace it if the rubber seal is cracked or compressed.

How long until P0440 clears after I fix it?

Once you tighten or replace the fuel cap, it takes 3 to 5 complete drive cycles for the ECU to retest the EVAP system and clear the code automatically. A drive cycle includes a cold start, mixed driving, and shutdown. You can also clear it manually with a scan tool.

What is the difference between P0440 and P0442?

P0440 is the generic EVAP malfunction code, often the first one set when the ECU detects something is wrong. P0442 specifically indicates a small leak (under 1mm equivalent orifice). Many vehicles set both codes together, with P0442 being more specific about the leak size.

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